P/N 2879526 WINDSHIELD WIPER KIT

-1-P/N 9925034 Rev 01 08/14

P/N 2879526

WINDSHIELD

WIPER KIT

Before you begin, read these instructions twice and check to be sure all parts and tools are accounted for. Please

retain these installation instructions for future reference and parts ordering information.

Application

RZR 900, RZR 900 S, RZR XP 1000 AND RZR 1000 XP4

Kit Contains:

Ref Qty Part Description Part Number

1 1 Wiper Mount Weldment 1020080

2 1 Front Wiper Mount Hook Weldment 1020081

3 1 Rear Wiper Mount Hook Weldment 1020082

4 1 Wiper Motor Assembly 1204977

5 1 Washer Bottle Assembly, Windshield 2205139

6 1 Wiper Harness, Windshield 2412873

7 1 Wiper Blade 2634843

8 1 Blade Arm 2635455

9 1 Tube Fitting -

10 1 Template -

11 1 Wiper Switch, Wash 4014071

12 1 Wiper Switch, Low/High 4014072

13 1 Windshield Wiper Bracket, LH 5259685

14 1 Windshield Wiper Bracket, RH 5259686

15* 1 Windshield Wiper Grommet, Black 5415099

16* 1 Wiper Hose Washer, RH 7052614

-2-P/N 9925034 Rev 01 08/14

IMPORTANT: Your Polaris WINDSHIELD WIPER KIT is exclusively designed for your vehicle. Please

read the installation instructions thoroughly before beginning. Installation is easier if the vehicle

is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all

installation steps correctly and in the sequence shown.

Tools Required:

Metric Socket Set Drill 5/16” Drill Bit 1’’ Holes Saw

APPROXIMATE INSTALLATION TIME: 30 minutes

INSTALLATION INSTRUCTIONS:

1. Park the vehicle. Turn the key to “OFF” position and remove from the vehicle.

2. Remove driver seat. Disconnect black negative and red positive cable from battery.

Figure 1

3. Remove center hood by twisting two knobs and

pulling up from the vehicle. Figure 1.

Pull

Ref Qty Part Description Part Number

17* 2 Flange Hex Screw-M6X1.0X20, HD, TDFM, BK 7518529

18* 5 Flange Hex Bolt-M8X1.25X20, HD 7518702

19* 4 Screw, TXTH-M6X1.0X25 RIE 7519650

20* 4 Nut-6mmX1, Nyloc-2 7546703

21* 5 Flange Nut-M8X1.25, Nyloc-Olive D 7547332

22 1 Jam Nut-M16X2 -

1 Instructions 9925034

Items marked (*) are included in Hardware Kit PN 2205206.

4. If windshield is installed, remove it by removing four

screws, relevant washers and nuts. Figure 2.

Figure 2

Center Hood

M10

Screws

Windshield

Assembly

-3-P/N 9925034 Rev 01 08/14

5. Remove the existing M6 screws from front bumper

frame and install the wiper bottle brackets

(PN 5259685 and 5259686) by attaching two M6

screws (PN 7518529) provided in the kit. Tighten

screws to torque 6 ft. lbs. (8.13 Nm). Figure 3.

6. Mount the washer bottle assembly (PN 2205139)

on to the brackets by attaching four M6 screws

(PN 7519650) and relevant M6 nuts (PN 7546703).

Tighten screws to torque 6 ft. lbs. (8.13 Nm).

Figure 4.

Figure 3

Figure 4

M6 Screw

Wiper

Bracket

Screw

M6 Nut

Washer

Bottle

7. Remove upper instrument panel by removing two

screws. Disconnect the switches and connections.

Retain the screws for reassembly. Figure 5.

Figure 5

Screw

Upper

Instrument

panel

-4-P/N 9925034 Rev 01 08/14

9. On the pre-marked area on the instrument panel,

drill the holes through using 1”drill bit for larger hole

and 5/16” drill bit for smaller hole. Install grommet

(PN 5415099) into the drilled large (1”) size hole as

shown. Figure 7.

10. Remove dash panel by removing two screws.

Retain the screws for reassembly. Figure 8.

Figure 8

Figure 7

Grommet

Screw

Dash Panel

Pull

8. Put the paper template parallel to the base and left

side of instrument panel as shown and mark the

hole positions on to the panel. Figure 6.

Figure 6

Template

Base

Left Side

5/16”

Hole

Install Grommet

into 1” Hole

-5-P/N 9925034 Rev 01 08/14

11. Install wiper mount (PN 1020080) on the dash

frame by fastening four M8 bolts (PN 7518702)

and relevant M8 nuts (PN 7547332) and front and

rear weldment hooks (PN 1020081 and 1020082).

Tighten bolts to torque 16 ft. lbs. (21.7 Nm).

Figure 9.

Figure 9

12. Remove the nuts from wiper motor shaft and install

wiper motor (PN 1204977) on the wiper bracket by

reinstalling M16 nut, rubber washer and M8 bolt

(PN 7518702) and relevant M8 nut (PN 7547332).

Tighten M16 nut to torque 12.5-17 ft. lbs.

(17-23 Nm). Tighten M8 bolt to torque 16 ft. lbs.

(21.7 Nm). Figure 10.

Figure 10

Figure 11

13. Install the wiper harness (PN 2412873). Ensure the

harness routed properly. Figure 11.

M6 Screw

M6 Nut

Wiper Mount

M16 Nut

M8 Bolt

Wiper

Bracket

M8 Nut

Wiper Motor

Relay

To Washer

Bottle

To Switches

To Bus

Bar

To Wiper Motor

Rubber

Washer

Rear

Hook

Front Hook

-6-P/N 9925034 Rev 01 08/14

Figure 13

Figure 12

Figure 14

14. Cut down the instrument panel inside at the pre-

marked areas to install the switches

(PN 4014071 and 4014072). Figure 12.

15. Reinstall the dash panel removed in Step 9.

16. Remove nut from the connector and install the

connector into the drilled hole on the upper

instrument panel as shown. Secure the removed

nut. Connect the wiper hose (PN 7052614) to inlet

of connector. Figure 13

17. Connect the wiper harness to switches installed.

Reconnect all the connections and reinstall upper

instrument panel. Route the wiper hose properly as

shown and connect to the washer bottle. Ensure

the motor shaft pass through the grommet. Secure

instrument panel by attaching two screws.

Figure 14.

Wiper Hose

Motor Shaft

Passing through

Grommet

Wiper Hose

Routing

Nut

Connector

Wiper Hose

Low-High Switch

Pre-marked

Area on

Instrument

Panel

Wash Switch

-7-P/N 9925034 Rev 01 08/14

Figure 16

Figure 15

18. Reinstall the windshield.

19. Attach the wiper blade (PN 2634843) to the wiper

arm (PN 2635455). Ensure that wiper blade snug

properly. Figure 15.

20. Install wiper blade arm on to the wiper motor shaft

and tighten by securing the nut removed from wiper

motor shaft in Step 11. Tighten wiper arm nut to

torque 10.3-13.2 ft. lbs. (14-18 Nm). Connect the

wiper arm hose end to the outlet of the connector.

Figure 16.

NOTE: Route the washer hose around the wiper

arm properly. Incorrect routing will rip off the hose.

21. Reinstall center hood. Connect the battery

terminals and reinstall the driver’s seat.

22. Adjust position of wiper arm on shaft as needed by

removing mounting nut and reclocking wiper arm

on wiper motor shaft.

23. Turn on key and test functionality.

Inside View

Wiper Arm

Wiper

Arm

Wiper Blade

Wiper Arm Hose

To Connector

Outlet

Nut

-8-P/N 9925034 Rev 01 08/14

PAPER TEMPLATE: SCALE (1:1):

NOTE: Below template (Figure 17) is not as per the actual size and only for reference.

Figure 17