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Moving
the needle
Threading a sustainable future for apparel
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Content
Foreword
Executive summary
About the study
Data at the core of supply chain transparency
Transparency – a prerequisite for sustainability
The path to end-to-end transparency
Capabilities needed to deliver transparency
Developing effective strategies to achieve transparency
About KPMG
About Serai
Acknowledgements
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global organisation of independent member firms affiliated with KPMG International Limited, a private
English company limited by guarantee. All rights reserved.
Sustainability is defined as meeting the needs of today
without compromising the ability of future generations
to meet their own. Consumers are increasingly
expecting organisations to take a sustainable approach
and consider their environmental, social and economic
impact. At the same time, governments are steering
businesses towards more sustainable practices through
new regulations.
The apparel industry has been behind the curve
when it comes to sustainability. While there is a
willingness to change and improvements have been
made, the adoption of sustainable practices remains
a work in progress. Issues such as the provenance
of raw materials and the carbon footprint of fashion
have emerged in recent years, but are yet to be fully
addressed. Working conditions in the industry remain a
key area of focus too.
Supply chain transparency is one of the core pillars to
create a more sustainable fashion industry. Without
visibility of the types of companies involved across
the entire value chain, as well as insight into all the
materials and components used, it is impossible for
Foreword
Vivek Ramachandran
Chief Executive Officer,
Serai
Lindsey Hermes
Head of Enterprise Solutions,
Serai
Anson Bailey
Head of Consumer &
Retail, ASPAC,
KPMG China
consumers and regulators to ascertain the sustainability
credentials of an item of clothing. This is exactly why
KPMG China and Serai have joined forces to take an
in-depth look into the current state of the apparel supply
chain and how the industry can move forward.
Moving the needle – Threading a sustainable future
for apparel is a research study based on a series
of extensive interviews with senior executives in
the industry as well as a global survey. It finds that
technology will be a necessity if the industry is to
gain end-to-end transparency. It also sets out how
relationships between brands, retailers and suppliers
need to become more collaborative if we are to make
industry-wide progress and facilitate the sharing of
information across all links in the supply chain.
We hope that this report provides you with valuable
insights and we welcome the opportunity to discuss
these findings further. We would like to thank all
interviewees and survey respondents for their input,
which has been instrumental in shaping the discussion
on how the industry can achieve a more sustainable
future.
Pat Woo
Global Co-Chair,
Sustainable Finance,
KPMG China
Moving the needle - Threading a sustainable future for apparel
3
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Executive summary
Sustainability has become a core theme in the apparel industry. It
encompasses many different facets: from working conditions in garment
factories to the origins of raw materials and the environmental impact of
the wider industry, as highlighted at the COP26 climate conference. It is
also an issue that continues to evolve and may yet see other aspects such
as water usage and fair wages come under the spotlight in the future.
Pressure for the industry to change has come from three directions. On
the one hand, consumers are taking a greater interest in the sustainability
credentials of fashion. They are also putting that interest into their
purchasing intentions. Meanwhile, governments around the world are
introducing new regulations around how clothing is produced and what
materials have been used. Lastly, Environmental, Social and Corporate
Governance (ESG) factors have become a key focus for the investment
community and are impacting the industry too.
Supply chain transparency is an essential component to meet these
demands for sustainability. Without visibility of all the companies across the
entire supply chain and traceability of all materials and components used,
the sustainability credentials of the industry cannot be ascertained.
This report comprises an in-depth study into how the apparel industry
is responding to these calls for greater transparency. Based on in-depth
interviews with industry insiders, as well as through a global survey among
senior executives, we have identified the following trends:
Transparency capabilities are still low
The overwhelming majority of companies operating in the apparel industry
finds supply chain transparency to be an important issue. Yet good
intentions have not led to tangible transparency outcomes. Only 19 percent
of respondents to the survey claim to have full visibility of all stakeholders
operating across the entire supply chain, while merely 15 percent have full
traceability of the materials used to produce their products.
Fixation on reducing costs has hampered progress
Apparel supply chains have prioritised cost minimisation over the last few
decades, driven by consumer demand for cheap fashion. This fixation on
margins has come at the expense of supply chain transparency, with high
Moving the needle - Threading a sustainable future for apparel
4
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
investment costs identified by respondents as the largest barrier towards
achieving transparency. A lack of resources is also raised as a major
challenge – particularly for smaller brands and suppliers. If industry-wide
progress is to be made, cost-effective solutions need to become available
for all stakeholders in the supply chain.
Dependence on manual systems to track visibility and traceability
Entrenched operating practices, low margins and the high degree of
complexity in today’s apparel supply chains mean that over half of all
respondents still have manual processes in place to track both visibility
and traceability. The adoption of digital technologies will be key towards
capturing material flows across the supply chain and to gain visibility of
the entire network. While more than 80 percent of the industry plans to
have a transparency solution in place by 2027, a greater sense of urgency
is needed to respond to increased demands for information from both
consumers and regulators.
Data standards needed to facilitate flow of information
Half of all apparel companies struggle to achieve transparency because of
difficulties in obtaining and managing information from other stakeholders
in the supply chain. Supply chains need to ensure consistency in the
way data is collected, shared and consolidated. A consortium of apparel
brands, retailers, suppliers and related stakeholders such as government
agencies should come together to agree on data-sharing protocols and
the technologies that will govern this process. A platform that connects all
industry participants will help facilitate standardisation and the exchange of
data.
Sustainable approach can provide boost to margins
Investment in sustainability and transparency is often seen as a cost rather
than an opportunity. However, this report finds that taking a sustainable
approach can provide a host of financial benefits to apparel companies,
including lower costs of capital and reduced insurance rates. Analysis by
KPMG finds this could boost net profit by 1-1.5% for apparel brands and by
1.5-2.5% for suppliers. The industry therefore needs to view transparency
as a critical component of its competitive advantage.
Collaboration is key to a sustainable future
Traditionally hierarchical relationships in the industry – in which brands
and retailers have the upper hand on suppliers – require a reset. A more
collaborative, partnership-based model will create a foundation of trust that
can facilitate the flow of information between all stakeholders in the supply
chain. Rather than having individual companies focus on the areas that are
under their direct control, initiatives need to span the entire length of the
supply chain if the industry is to move towards a more sustainable future.
Moving the needle - Threading a sustainable future for apparel
5
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
About the study
This report examines how supply chain transparency is going to be one of
the key drivers of change in the global apparel industry over the coming
decade. It looks at the industry’s current supply chain capabilities and
the need for greater visibility and traceability. It also identifies the barriers
that are currently holding back supply chain transformation, as well as
investment priorities for the coming years as the industry responds to
consumer demand for sustainable fashion and increased regulations from
governments around the world.
The study draws on the findings of a global survey of 202 senior executives
in the apparel industry conducted in August 2021. Respondents represent
brands and retailers, suppliers, manufacturers and sourcing agents of
varying sizes. Brands and retailers are the final link in the supply chain
before products reach end consumers. Suppliers can be subdivided into
tier 1 (manufacturers), tier 2 (suppliers that weave fabrics), tier 3 (yarn
producers) and tier 4 (producers of fibres and other raw materials).
Respondents are headquartered in Asia Pacific, North America and Europe.
They work in a wide range of roles and departments, including c-suite,
supply chain management, sourcing and procurement, manufacturing and
operations, compliance and risk, technology and sustainability. The largest
proportion of respondents are based in Asia Pacific. It should be noted that
not all figures add up to 100% due to rounding.
To provide a comprehensive analysis of the key challenges and
opportunities facing the industry, and as a basis for the recommendations
to build a more sustainable apparel industry, the survey’s findings were
supplemented by in-depth interviews with executives at more than a dozen
market-leading apparel brands, manufacturers, associations and solution
providers.
Moving the needle - Threading a sustainable future for apparel
6
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Business type of survey respondents
Roles of survey respondents Annual revenue of respondents'
business
28% 30%
42%
Large-sized company (US$1bn or above)
Medium-sized company (US$500-999m)
Small-sized company (US$0-499m)
16%
Europe
59%
Asia Pacific
24%
North America
Regional breakdown of survey respondents
Tier 1
supplier
Tier 2
supplier
Tier 3
supplier
Tier 4
supplier
Sourcing
agent
Others
76%
Brand/
retailer
34%
21%
10%
11%
23%
4%
46%
Source: KPMG/Serai survey analysis
* Respondents could choose more than one category
Executive level
Supply chain
management
Sourcing/procurement
Manufacturing/
operations
Technology
Compliance/legal/risk
Sustainability
Others
2%
4%
7%
15%
16%
20%
34%
2%
Moving the needle - Threading a sustainable future for apparel
7
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
In recent years, calls for the apparel industry to become more sustainable
have grown louder. At first glance, requests for more information on how
products are made and the origins of materials seem reasonable. However,
that does not take into account the way the global apparel supply chain
has evolved over decades to meet one objective: cost minimisation. That
push for cost efficiency has come at the expense of transparency. Most
companies just do not know who is in their supply chain as they go further
upstream.
Underpinning this lack of transparency is an industry that still hinges on
physical contact, such as visiting trade shows, walking factory floors
and conducting in-person audits. These sorts of business practices have
become untenable – not only due to the current COVID-19 pandemic, but
also because the complexity of today’s supply chains makes it incredibly
difficult to exchange and share all of the required information.
With manual processes still widespread in the industry, it is encouraging to
see that this report finds that the majority of brands, retailers and suppliers
understand the need to invest in solutions that will achieve greater
transparency in their supply chains. Yet, it is also concerning that nearly half
are only planning to have a transparency solution in place by 2025 at the
earliest.
Data at the core
of supply chain
transparency
Vivek Ramachandran
Chief Executive Officer,
Serai
Moving the needle - Threading a sustainable future for apparel
8
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Transparency tools are not going to be a ‘nice to have’ – they are a ‘must
have. Companies that don’t adopt these will lose a huge competitive
advantage. There is also a first mover advantage to be gained by being able
to shape the solution, rather than adopting a solution that other people have
set the standards for.
It is worth pointing out that achieving supply chain transparency will not
require futuristic technology that does not exist today. At Serai, we have
built a platform that is plug-and-play and allows companies to interface
with existing solutions. This means the cost of adoption is much lower
than it has been historically. It is also a scalable platform that can easily be
expanded across use cases.
Moving forward, I would urge the industry to work together as it transitions
to a more transparent supply chain and build more sustainable practices.
Brands and retailers must incentivise suppliers by giving them more
business if they are able to provide full transparency and are aligned
together in their mission for sustainability in the long term. Network
benefits need to be realised for those companies that are willing to work
together. Collaboration across the supply chain is key for success.
Businesses also need to think strategically. Today, the major issue
impacting the industry is cotton traceability, but tomorrow it will be carbon
footprints or water consumption. Solutions need to be able to grow with
the industry’s needs, as opposed to adopting something that is unable to
cope with tomorrows issues. This will also help increase the resiliency of
supply chains.
If the industry is unable to pull together all the different data that exists
across the ecosystem, it will be impossible to solve the underlying problem
of transparency. This in turn becomes an existential threat, as having bad
actors in the supply chain has the potential to derail an entire business.
Companies must act now if they are to meet the growing demands placed
on the industry.
Businesses need to think strategically. Today, the major issue
impacting the industry is cotton traceability, but tomorrow
it will be carbon footprints or water consumption. Solutions
need to be able to grow with the industry’s needs.
Moving the needle - Threading a sustainable future for apparel
9
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Transparency –
a prerequisite for
sustainability
Sustainability within the apparel industry has come under the spotlight in
recent years – and not without reason. The fashion industry is estimated to be
responsible for 10 percent of global carbon emissions, according to the United
Nations. Its environmental impact on the planet includes pollutants from dyeing
processes, the use of large volumes of water to grow cotton and the release of
micro-fibres from synthetic materials into the ocean.
Scope 3 emissions have also become an area of concern. These represent
all indirect emissions generated by supply chain partners upstream and
downstream of an organisation.
Walking the talk on sustainability issues is something that
apparel companies can no longer afford to ignore. Consumers
nowadays have so much more information on the sustainability
credentials of products, as well as the companies behind
them and their impact on the wider community. The COP26
climate summit has also highlighted the need for the industry
to change. Greater transparency means that brands will be held
accountable, however it also opens up opportunities to better
manage inventories, introduce more agility and achieve greater
collaboration across the entire supply chain.
Anson Bailey
Head of Consumer & Retail, ASPAC, KPMG China
Moving the needle - Threading a sustainable future for apparel
10
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
To their credit, many retailers, brands and suppliers have started to implement
change. As far back as 2010, 19 businesses launched the Sustainable Apparel
Coalition (SAC), which is now the world’s leading organisation committed to
cleaning up the fashion industry. And since its release in December 2018, more
than 100 companies have signed the UN’s Fashion Industry Climate Charter, with
its call for the industry to have net-zero greenhouse gas emissions by 2050.
Consumers continue to shape the
industry
Changing consumer attitudes are a major reason why sustainability has risen up
the agenda for many apparel businesses. There is a growing amount of research
that points towards increased consumer interest in the origins and sustainability
record of fashion – particularly among the young. Consumers are also
increasingly willing to pay more for sustainable products, so it can be potentially
lucrative for brands to differentiate themselves this way.
This trend appears to have accelerated during the COVID-19 pandemic, with
consumers having taken the opportunity to reassess their consumption
habits. For instance, a KPMG study in 2021
1
found that since the beginning of
the pandemic, 68 percent of Hong Kong consumers and 65 percent of those
from Greater Bay Area cities in mainland China have become more conscious
of a product’s origins. However, there are still differences between purchase
intentions and actual behaviour of consumers.
The industry itself is also showing concerns about the impact of transparency on
corporate reputation, with over half of the 200-plus companies surveyed for this
report indicating this as the main driver for transparency. This is particularly the
case for retailers and brands in North America and Asia Pacific, who are keen to
manage the downside risks to their corporate reputation if they are found to have
problems in their supply chain.
Brands want to be able to tell a story about the garment you're
wearing, right down to what material is in the button, to all the
individual parties involved in creating the collection. This won't be
possible if we don't have a holistic view across the end-to-end
supply chain. The leading brands of tomorrow will be collaborative
and value transparency, not just on the production line but in
everything they do.
Sandy Lau
Chief Growth Officer, Serai
1
Retail’s Realignment, KPMG, 2021
Moving the needle - Threading a sustainable future for apparel
11
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Suppliers on the other hand are more motivated to improve supply chain
transparency as part of their business goals, as this could open up business
opportunities with brands and retailers that are positioning themselves as
sustainable or need to comply with stricter regulations.
It should also be noted that corporate reputation is closely linked to customer
expectations (mentioned by 31 percent of all respondents as a key driver for
transparency) and demands from investors and shareholders (25 percent).
Environmental, Social and Corporate Governance (ESG) factors have become
a key focus for the investment community. This is expected to strengthen
further over the coming years and is yet another driver for greater supply chain
transparency.
Developing closer relationships across the entire supply chain
does not only make sense from a transparency point of view.
COVID-19 and the associated disruption across global supply
chains have highlighted the need for greater collaboration in the
industry. Having strong partnerships across our entire supply
chain allowed us to weather this storm as a team. The PUMA
Vendor Finance Program – which is a financing programme that
rewards suppliers’ sustainability performance – was very valuable
in allowing us to work closely together with our manufacturers
and customers to overcome any challenges that they were facing
during this period.
Anne-Laure Descours
Chief Sourcing Officer, PUMA
Moving the needle - Threading a sustainable future for apparel
12
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
SuppliersBrands/retailers
59%
39%
38%
29%
23%
21%
17%
15%
11%
33%
Corporate reputation
Business goals
Operational
excellence
Internal risk
management
Customer
expectations
Investor/shareholder
pressure
Market risk
Employee morale/
retention
Regulatory pressure
Pressure from
peers/media/NGOs
52%
33%
37%
32%
29%
23%
21%
17%
20%
25%
Drivers of supply chain transparency
Percentage of respondents that selected a driver among their top three
Source: KPMG/Serai survey analysis
Breakdown of respondents that ranked corporate
reputation among their top three drivers of supply chain
transparency
Source: KPMG/Serai survey analysis
SuppliersBrands/retailers
Asia-Pacific
Europe
North America
59%
54%
61%
Asia-Pacific
Europe
North America
52%
57%
45%
Moving the needle - Threading a sustainable future for apparel
13
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Regulatory environment is also a major
driver
Alongside consumer demand for greener fashion, government regulations
on sustainability will inevitably tighten. The apparel industry’s sustainability
performance has historically been under-regulated. Up until now, the majority of
efforts to clean up the sector have been voluntary. Mandatory enforcements, on
the other hand, are becoming increasingly prevalent.
For example, Sweden is planning to impose a tax on apparel products containing
harmful chemicals that may cause cancer or allergies. France passed a law to
prohibit the destruction of excess apparel products and it also intends to enforce
‘carbon labels’ on products as part of a Climate Bill. In Germany, a due diligence
law will come into effect in 2023, which requires large companies to conduct
human rights and environmental due diligence on their direct suppliers.
Apart from taxation and due diligence regulations, import restrictions are also
being introduced in some markets if products do not meet certain requirements.
For instance, the Withhold Release Order, implemented by the United States
Customs and Border Protection (CBP) agency, prohibits the importation of goods
that are determined to involve forced labour.
Transparency around working conditions in the fashion industry
has already been an issue for years. Retailers and brands are now
requiring more transparency around the source of fabrics and their
environmental impact. That’s the side where I expect there to be
a lot of evolution over the coming years.
Pallak Seth
Vice Chairman, PDS Multinational Group
Moving the needle - Threading a sustainable future for apparel
14
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
The Withhold Release Order (WRO) has made importing apparel products
into the US market increasingly difficult. Importers need to submit over 50
documents per shipment to United States Customs and Border Protection
(CBP) to show proof of origin as well as information on the facilities that
products were manufactured in, regardless of manufacturing country.
Failure to comply means that shipments could be withheld at the border for
several months. In early 2021, a major global apparel brand had a shipment
detained at US borders because of insufficient documentation on the origins of
its raw materials and manufacturing facilities. As submitted documents did not
satisfy CBP’s requirements, the products had to be either exported or disposed
under supervision. The entire process took nearly six months from when the
shipment was detained to the ruling by the CBP.
Increased attention by governments on sustainability issues is part of a global
trend and not just restricted to Europe and North America. In its 14th Five Year
Plan, covering the period up to 2025, China set growth targets for its apparel
and textile industry and promoted a shift towards smart manufacturing and the
introduction of green textiles. Vietnam is taking the environmental impact into
account when granting approval for foreign direct investment in textile projects.
Other major apparel manufacturing countries such as Sri Lanka are expected to
follow with tighter regulations of their own.
Lastly, the regulatory environment in the finance sector is also impacting the
apparel supply chain as regulators are requiring more oversight of ESG factors.
This means financial institutions need more clarity about the business activities
and sustainability performance of their customers, which is driving the need for
more transparency. Financing may become more expensive for businesses that
are not pursuing a sustainable agenda.
Moving the needle - Threading a sustainable future for apparel
15
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Supply chain transparency defined
Supply chain transparency is key to meeting the challenges of tightening
regulation and growing consumer pressure for companies to extend
sustainability measures beyond their own operations.
A company has supply chain transparency when it fully understands what is
happening at every point in its supply chain. Ideally, this means putting in place
processes and mechanisms that allow a business to be able to monitor and
evaluate all relevant information.
There are two main components of transparency – visibility and traceability:
Visibility: when a company has a comprehensive view of all parties that play
a role in its supply chain, from farms and other suppliers of raw materials
used in its products, through to the companies responsible for processing,
manufacturing, distribution and logistics.
Traceability: when a company is able to trace all the materials and components
used in a product from their origins, through each step of processing and
manufacturing, to the final good sold to a purchaser.
Supply chain transparency should not be associated with having to disclose all
information to everyone. Ultimately, it remains up to each company to decide
what data should be disclosed to whom.
The fashion supply chain
Consumers
Raw materials
(Tier 4 supplier)
Yarn
(Tier 3 supplier)
Manufacturing
(Tier 1 supplier)
Fabric
(Tier 2 supplier)
Brands/
Retailers
Source: KPMG
Moving the needle - Threading a sustainable future for apparel
16
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Source: KPMG/Serai survey analysis
Importance of supply chain transparency
Asia-Pacific
Europe
North America
28%70%
48%48%
33%67%
"Extremely important" "Somewhat important"
*Level based on how often an issue was ranked among respondents’ top three issues
Top supply chain issues to be solved in next 3-5 years
Source: KPMG/Serai survey analysis
Gaining end-to-end transparency
Getting value from data
Regulatory and compliance
Quality control and defects
Brand reputation
Optimise cash flow
Resilience to unexpected events
Shorten lead times
Exchange rate and foreign
transaction costs
30%
18%
16%
13%
7%
7%
4%
4%
1%
Highest
Level of importance
Lowest
Industry recognises importance of
transparency
External pressure from consumers and governments has not gone unnoticed
in the apparel industry. In the survey conducted for this report, two-thirds of
respondents stated that supply chain transparency was extremely important”
for their business, and nearly a third said it was “somewhat important”.
Moving the needle - Threading a sustainable future for apparel
17
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
However, the findings suggest that transparency is a more pressing issue in
North America and Asia Pacific than it is in Europe. This could be due to recent
regulatory moves in the US that place greater transparency requirements
surrounding how apparel is produced, with suppliers in Asia Pacific keen to meet
those demands so as not to lose business opportunities. Regulation in Europe is
expected to catch-up to the US.
Through in-depth interviews with key industry players such as brands and
manufacturers it was found that many apparel firms still have limited visibility
on the factories and plants that work further upstream in the supply chain. It is
therefore not surprising to see that the survey indicates that gaining end-to-end
transparency is the major issue that needs to be solved in the medium-term.
Executives interviewed said that obtaining transparency will enable their
companies to monitor compliance with current and future regulations, as well
as give consumers the information they require before making a purchase.
An added benefit would be that transparency could help identify areas where
efficiencies could be improved.
Moving the needle - Threading a sustainable future for apparel
18
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
CIEL Textile, the garment and textile manufacturing arm of Mauritius-
headquartered CIEL Group, has been promoting sustainability across
its operations since the middle of the last decade. In 2017, it joined
the Sustainable Apparel Coalition (SAC) and a year later was a founder
member of the team that produced the UN’s Fashion Industry Charter
for Climate Change.
Sustainability is recognised as a key driver of innovation across its business,
so CIEL set up supply chain sub-committees in each business unit that looked
at waste emissions, traceability and compliance with labour laws. To date,
the company’s production operations in Mauritius, Madagascar, India and
Bangladesh all have Higg Index scores of 80 percent or above, indicating a good
sustainability performance.
The company’s sustainability initiatives were initially driven by its own managers
rather than external pressure, according to Bertrand Thevenau, Group Chief
Executive Officer of CIELs Tropic Knits and Chairman of its Sustainability
Committee. “But now consumers and regulators are demanding far greater
supply transparency and it is more important than ever to ensure that our supply
chain is ethical and aligned with our core values,” he says.
One major challenge for CIEL Textile to achieve transparency was that multiple
systems and solutions are in use across the business. The diverse range of raw
materials used during manufacturing also makes achieving transparency further
upstream difficult.
To solve these issues CIEL entered into a partnership with Serai in 2021. “We
chose to work with Serai as their solution grants us the ability to trace the origin
of raw materials and it integrates with global standards to monitor our suppliers
sustainability performance,” says Thevenau.
“Serai’s Traceability solution lets us access and unify complex supply chain
information from multiple sources to gain full visibility over our global supply
chain. Having this system in place also allows us to collect and analyse data to
help us achieve our sustainability goals.
Supply chain
transparency as
a dierentiator
Bertrand Thevenau
Group Chief Executive Officer,
Tropic Knits,
CIEL Textile
Trust and transparency
are the drivers of
today’s and tomorrow’s
partnerships –
traceability is part of the
foundation.
Moving the needle - Threading a sustainable future for apparel
19
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
The path
to end-to-end
transparency
In the age of social media and the 24-hour news cycle, managing corporate
reputation is key as negative reports can have a significant impact on revenues
and brand value. A majority of respondents to the survey acknowledge that
reputational risks are an important driver for greater transparency in the supply
chain.
Linked to this, companies operating in the apparel industry are willing to be open
about their transparency efforts, with 65% of all respondents disclosing their
traceability policy to the general public. This is especially true for suppliers in
North America and Europe, which are at a cost disadvantage to suppliers in Asia
Pacific and may use their sustainability credentials to differentiate themselves
from lower cost competition.
Disclosure of supply chain traceability policy
Breakdown by region and business type of respondents that disclose their supply
chain traceability policy and results to the general public
Source: KPMG/Serai survey analysis
SuppliersBrands/retailers
Asia Pacific
56%
71%
Europe
81%
62%
North America
80%
75%
Moving the needle - Threading a sustainable future for apparel
20
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Full visibility and traceability are rare
Despite this willingness to be open about their supply chains, both the
executives that took part in the survey and those that were interviewed for this
report were candid in admitting the overall degree of transparency in the apparel
industry remains low.
Less than 20 percent of respondents said they currently had full visibility across
their supply chain, while only 15 percent said they had full traceability. Breaking
this down by company size, it is generally the larger companies that have more
advanced capabilities in traceability as they will have more clout to demand
information from their suppliers.
On the other hand, there was a higher proportion of smaller companies that had
full visibility. This reflects the fact that such companies may have less complex
supply chains to manage and find it easier to gain an overview of all the different
parties along the supply chain.
Current state of visibility and traceability in the supply chain
Source: KPMG/Serai survey analysis
of respondents have full visibility in their
supply chain
19%
of respondents have full traceability in their
supply chain
15%
Moving the needle - Threading a sustainable future for apparel
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organisation of independent member firms affiliated with KPMG International Limited,
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Lack of resources and costs are barriers
to achieving transparency
This study has identified several factors holding back the industry towards
greater transparency. Top of the list is cost, which was stated by over half of all
respondents as one of their top three barriers.
Low profit margins are prevalent in the sector, therefore many transactions are
based on meeting a buyer's specifications at the lowest price. Historically, buyers
in the apparel industry have been judged and rewarded on short-term financial
metrics. This means that it has been very difficult to work on long-term structural
issues such as transparency.
Investments are also prioritised for initiatives where operational efficiencies
can be improved to lower costs and preserve margins. That said, achieving
operational excellence was previously found to be the third biggest driver of
supply chain transparency – so this is clearly not the case for all players in the
industry.
Linked to the issue of costs is a lack of resources. This reflects the industry’s
commodified nature and history of investing only in production rather than
looking for innovative sources of value. With the exception of brands, almost
all businesses in the apparel industry work on the basis of limited short-term
financial benefits. Tight production deadlines also hamper the ability of many
suppliers to take a longer-term view.
Moving the needle - Threading a sustainable future for apparel
22
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organisation of independent member firms affiliated with KPMG International Limited,
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Low digital capabilities were also highlighted by many respondents. However,
this should not necessarily be an impediment to improving transparency.
Transparency does not require significant investment in technology. There are
technology platforms, for example, where stakeholders across the entire supply
chain can easily provide and access information on their companies and how
items or materials were produced.
Moreover, it should not be forgotten that human connections are also a critical
ingredient to foster trust and encourage the flow of information down the supply
chain. Trust is essential in giving all stakeholders the confidence to collaborate
and work towards a common goal.
There is a level of connection that people need to understand
when it comes to supply chain transparency. It is not just about
mapping and digitising a supply chain – it's about connecting
everyone in that supply chain. You cannot take out the human
connection that is needed to build trust for people to send you
data.
Anouschka Jansen
Director Sustainability Solutions, QIMA
Moving the needle - Threading a sustainable future for apparel
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Top ranked barriers to achieving supply chain
transparency
Percentage of respondents that ranked a factor among their top three barriers
Source: KPMG/Serai survey analysis
Hard to obtain and manage data from
other players
High initial investment to
implement system
Insufficient resources to manage
traceability
Limited near-term financial benefits
Low level of technology and digitalisation
Fear that disclosure of information will
undermine competitive edge
Lack of incentive to change current
operations
54%
47%
42%
39%
36%
51%
27%
The fashion supply chain is complex
Executives interviewed for this report frequently cited the complexity of the
fashion supply chain as a key barrier towards greater transparency. Supply chains
typically comprise multiple tiers of suppliers spread across different countries
and sometimes continents. There will also be layers of agents, contractors and
sub-contractors.
Cotton yarn, for example, is often made of cotton from multiple sources over a
cycle that may have started six to 12 months earlier, then stored in a warehouse
for up to two years before being shipped to a spinning mill. In addition, there are
multiple components to a piece of apparel product that go beyond fabric such as
trimmings, buttons and packaging.
In addition, there is complexity resulting from the use of different systems
that are not able to talk to one another. The industry is often hampered by poor
quality and inconsistent data and this is not helped by the amount of handoffs of
information that need to take place throughout the process to meet compliance
with different regulators, customs requirements and with banks.
This sort of complexity makes it incredibly difficult to establish visibility and
traceability across the entire supply chain, particularly for brands and retailers
at the end of the chain. Moreover, there is also a lack of technical expertise
on manufacturing at the brand and retailer level because those activities have
not been done in-house for generations. Without this knowledge, it can be a
challenge to judge the sustainability of a supply chain.
Moving the needle - Threading a sustainable future for apparel
24
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
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Complexity of the apparel supply chain
Source: KPMG analysis
Many brands are now focused on consumer-facing activities such
as marketing, branding and retailing. They have outsourced all
other activities like manufacturing, logistics and distribution and
may no longer have deep understanding in-house in these areas.
But that’s where the industry’s carbon footprint lies.
Edwin Keh
CEO, The Hong Kong Research Institute of Textiles and
Apparel (HKRITA)
Cotton Producer
USA
Cotton Trader
Switzerland
Cotton Broker
China
Spinning Mill
India
Yarn Trader
Turkey
Weaver
India
Agent 1
India
Agent 2
Vietnam
Suppliers of trimmings
Japan, Vietnam, China
Dye
Vietnam
Brand/retailer
distribution centre
USA
End consumer
USA
Manufacturing
company
Vietnam
Moving the needle - Threading a sustainable future for apparel
25
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organisation of independent member firms affiliated with KPMG International Limited,
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Capabilities
needed to deliver
transparency
The result of the industry’s entrenched operating habits, low margins and high
degree of complexity is that a majority of companies continue to rely on manual
intervention for supply chain visibility and traceability. Particularly in developing
countries – where much production takes place – levels of digitalisation are
low. Many companies, especially upstream suppliers, still rely on paper forms,
spreadsheets or fax machines for their operations.
Among those polled in the survey, only 14 percent stated that they have fully
automated transparency systems in place for visibility and 13 percent for
traceability. Meanwhile, over half of all respondents still have manual processes
in place for those two components – more so for smaller and medium-sized
businesses.
Larger businesses will generally have more resources, such as dedicated
sustainability teams, and have already invested in IT systems to capture the data
they need. These larger companies also face greater scrutiny over their supply
chain practices by consumers and NGOs. However, if the industry as a whole is
to achieve a greater level of transparency, it will be critical to find cost-effective
solutions for smaller brands and suppliers to monitor visibility and traceability.
Moving the needle - Threading a sustainable future for apparel
26
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Supply chain transparency systems currently in use
Source: KPMG/Serai survey analysis
5%
27% 28%
13%
3%
23% 25%
14%
27%
35%
Manually tracked: 58%
Manually tracked: 54%
Traceability
Visibility
No capability
Manual tracking of supply chain
Manual tracking supported by system
Semi-automated system with low degree of manual intervention
Fully automated system with no manual intervention required
Moving the needle - Threading a sustainable future for apparel
27
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organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
What systems are currently in use?
The companies that have invested in supply chain transparency systems over
the last two years, have used a variety of approaches. Nearly half of the solutions
implemented (44%) comprised the addition of new capabilities onto existing ERP
systems, while just over a third represented custom-built internal architecture.
Third-party systems were used least frequently (21%).
These findings tie in with the previous chapter, which found that return on
investment and costs are important considerations in the apparel industry. It is
also notable that larger apparel companies are most likely to have invested in
their own solution and are least likely to use a third-party solution – suggesting
that financial and IT resources are more constrained for smaller players.
Going forward, third-party systems are expected to increase their share as more
solutions become available, filling gaps where internal solutions or ERP systems
cannot meet transparency needs. Due to systems limitations or technical debt,
the trend for specialist smaller vendors looks set to rise.
Use of manually-tracked systems by company size
Source: KPMG/Serai survey analysis
Small-sized companies
(revenues of less than
US$500m)
Medium-sized companies
(revenues of US$500m to
US$999m)
Large-sized companies
(revenues of US$1bn or
more)
Traceability is
tracked manually
Visibility is
tracked manually
64% 60% 49%
57% 58%
44%
Moving the needle - Threading a sustainable future for apparel
28
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organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Type of supply chain transparency solution invested in over
the last two years
Source: KPMG/Serai survey analysis
35%
44%
21%
Internal/custom-built architecture
New module as part of existing ERP system
Third-party system
Range of transparency solutions available in the market
Companies in the apparel industry that are looking to work with third parties for their transparency solutions have a
range of options to choose from. These broadly fall into two categories.
Digital tools which allow for uploading, tracking and managing of data.
Technical solutions that enable the monitoring of physical items such as raw materials and semi-finished goods as
they transition through the supply chain.
Among the providers of digital tools are Serai, which offers a platform where companies can collaborate with their
supply chain to gain a comprehensive view of business partners in a single place, with the goal of allowing companies
to understand and manage their supply chain risks. Digital platforms like Serai are plug-and-play and have a low cost of
adoption – they do not rely on advanced technologies that will be out of reach for smaller companies.
Textile Genesis is a notable example of a technical solution that uses blockchain technology to track and verify the use
of sustainable fibres in garments. It combines this with the GS1 global traceability standard that is used in the food and
healthcare industries. Another player in this space is Oritain, which uses forensic science to verify a product’s origin by
measuring the chemical composition of soil, water and other feeds used in its raw materials.
Another promising solution is FibreTrace, which embeds pigments on fibres at the raw material or spinning-mill stage
and then tracks the presence of those pigments at every further stage of the supply chain.
Companies are experimenting with hybrid approaches of digital and technical solutions, in addition to their existing ERP
or custom-built systems. There is no one size fits all approach. Companies need to experiment to see what works best
for them. However, it would appear that the age of a single monolith system providing the golden source of truth in
terms of transparency are truly over.
*Respondents could select more than one option
Moving the needle - Threading a sustainable future for apparel
29
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organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Brands and suppliers prioritise
transparency differently
When asked about their priorities for supply chain transparency, companies
overwhelmingly named either traceability or having greater visibility of their
supply chain partners – findings which point to the growing demand from
regulators in end markets for information about the source of products, their
inputs and the labour conditions under which they are made.
Traceability ranked highest, with 43 percent of respondents marking this
as their top priority. Not far behind was being better able to understand the
companies and other parties involved in the supply chain, picked by 38 percent.
Given upcoming regulations such as Germany’s Supply Chain Due Diligence
Act, companies will need to fully understand who their partners are to ensure
compliance.
Moving the needle - Threading a sustainable future for apparel
30
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Top priorities for supply chain transparency
Source: KPMG/Serai survey analysis
One interesting point is that brands and suppliers have different views on
priorities. Suppliers place higher priority on traceability than brands, who
prioritise visibility. This highlights the need for suppliers to prove origin of
products as they are normally the ones who need to provide such documentation
to customs; whereas brands face reputational risks if their suppliers are found to
violate regulations.
Only 14 percent of respondents named collecting Environmental, Social and
Governance (ESG) information as their most important reason for supply chain
transparency. However, this is expected to become a more prominent factor as
investors and regulators increase their demands on information on sustainability
and the trend for sustainable finance gathers pace. As noted previously,
shareholders and regulators were identified by respondents as a driver for
transparency.
Consumers are asking more questions about not just the place of
manufacturing of a product, but also the raw materials that were
used and where these came from. Being 100 percent transparent
will lead to more orders for suppliers.
Edgar Tung
COO, Esquel Group
Suppliers
Brands/retailersAll respondents
5%
17%
36%
42%
4%
12%
44%
40%
5%
14%
38%
43%
Trace products to raw materials and facilities involved
Understand companies/partners involved along the supply chain
Collect and map ESG data from supply chain
Disclose supply chain information externally
Moving the needle - Threading a sustainable future for apparel
31
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Majority of companies plan to have a
transparency solution in place by 2027
Supply chain transparency tools are expected to become table stakes, with
companies using these solutions to build insight and even perhaps foresight to
drive competitive advantage. Among the executives surveyed for this report, the
need to invest in transparency solutions is broadly accepted. However, the divide
is over exactly when action will be taken.
Just over a third of brands and suppliers said they expected to implement a
transparency solution within one to three years. Another third of both brands
and suppliers said they would be doing so in four to six years. With 18 percent
of brands and 17 percent of suppliers having already put a solution in place, that
means that more than 80 percent of the industry should have a transparency
solution in place by 2027.
The question is whether that is fast enough. There is a first mover advantage in
adopting a solution sooner rather than later. Companies that have traceability and
visibility solutions in place are already able to differentiate themselves through
their transparency credentials. With consumer demand for sustainable brands
expected to intensify over the coming years, it could be too late for companies to
wait until 2027 to gain transparency.
The majority of companies intend to invest less than US$1m in supply
chain transparency solutions over the coming three years. In terms of those
committing to more than US$10m in investment, this is mainly done by larger
retailers. These types of businesses will have more financial resources at their
disposal, but also face direct pressure from consumers for greater disclosure on
their supply chains.
Transparency tools will become table stakes to play in apparel.
Companies will then use these solutions to create insight and
perhaps even foresight to drive competitive advantage. There
is no one size fits all approach though. Companies need to
experiment to see what works best for them. However, the age
of a single monolith system providing the golden source of truth
in terms of transparency are truly over.
James O’Callaghan
Head of Technology Enablement and Technology Consulting,
KPMG China
Moving the needle - Threading a sustainable future for apparel
32
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organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Source: KPMG/Serai survey analysis
18%
17%
37%
35%
32%
31%
3%
4%
4%
4%
5%
9%
Suppliers
Brands/
retailers
Expected timeframe to implement a transparency solution
Already implemented In 7-9 years
In next 3 years In more than 10 years
In 4-6 years No plan to implement transparency system
Moving the needle - Threading a sustainable future for apparel
33
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Planned investment in building supply chain transparency
over next three years
Source: KPMG/Serai survey analysis
No investment planned in next 3 years
< US$100k
US$100k – US$1m
US$1m – US$10m
> US$10m
Not sure
10%
24%
29%
22%
7%
8%
Brands/retailers Suppliers
6%
22%
32%
25%
3%
12%
Sustainable approach can transform
businesses and boost margins
Taking a sustainable approach can bring a number of benefits to organisations
across the supply chain:
Forge stronger relationships. The gathering and sharing of structured
information could result in increased trust and help the industry to move away
from the purely transactional relationships that have long dominated the
industry, to more collaborative and strategic ones.
Improve decision-making: Companies will be able to generate new insights
based on their deeper understanding of their supply chains, leading to better
decision-making and supplier management, greater competitiveness and,
possibly, new business opportunities.
Enhance risk management: It will become easier to spot the use of
materials from unidentified or sanctioned sources. Combined with a strong
general business awareness, this could help companies take a more
proactive stance in anticipating changes in regulations or trade regimes and
also react faster when such changes occur.
Moving the needle - Threading a sustainable future for apparel
34
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organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Increase orders and sales. All things being equal, brands and suppliers
should expect to see increased orders and sales. Brands will be able to reach
consumers that are willing to pay a premium for sustainable products. A
study by KPMG showed that 13 percent of consumers are willing to pay a
premium of 25 percent for sustainable fashion items.
2
This demand will also
trickle down to suppliers that are able to produce sustainable fashion.
Improve profitability. Research indicates that businesses with higher
sustainability scores have a lower cost of capital, while improved risk
management arising from greater transparency lowers both insurance
rates and the risk of being fined or subjected to other regulatory penalties.
According to analysis by KPMG, a sustainable apparel business can expect to
have an average increase in their net profit of 1-1.5% for brands and by
1.5-2.5% for suppliers.
Impact of investing in transparency on net profit
Source: KPMG analysis
Expected increase in net
profit for brands
Expected increase in net
profit for suppliers
1.0 ~ 1.5%
1.5 ~ 2.5%
Gap Inc.'s commitment to sustainability is to empower women,
enable opportunity and enrich communities. We aspire to
complete transparency throughout the value chain. The challenge,
and our opportunity, is to integrate transparency and collaboration
into all upstream elements from textile manufacturing, to
processing and finishing. We will continue to connect with other
retailers, industry partners, public partners and tech companies to
set goals and measure progress.
Christophe Roussel
EVP, Global Sourcing, Gap Inc.
2
Sustainable Fashion, KPMG, 2019
Moving the needle - Threading a sustainable future for apparel
35
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organisation of independent member firms affiliated with KPMG International Limited,
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A few years ago, supply chain transparency was not high on the
agenda for apparel companies. It has now become a norm in the
industry, says Sunil Daryanani, joint CEO of Epic Group, a Hong Kong-
headquartered apparel manufacturer and design services corporate
group.
Demands from consumers that stores and brands provide transparency and
disclose information are cascading up the supply chain to manufacturers, says
Daryanani. The reason: with all industries becoming more digital and being able
to gather and share data efficiently, the public now sees having access to that
information as a right.
Dinesh Virwani, joint CEO, points out that consumers’ aspirations have changed.
They want to understand how and where the products they are acquiring are
made. Global issues such as climate imbalance and COVID-19 have accelerated
this trend. Consumers and retailers alike are now making efforts to evaluate the
impact of their purchasing on sustainability.
A tool that consolidates and centralises communication and
moves data onto a single platform boosts collaboration along the
entire supply chain.
Sunil Daryanani
Joint CEO, Epic Group
Tackling
ineiciencies of
manual transparency
processes
Moving the needle - Threading a sustainable future for apparel
36
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organisation of independent member firms affiliated with KPMG International Limited,
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With many regulators around the world demanding increased levels of
information regarding the origins of materials and the companies involved,
supply chain transparency has become a must for the industry. While the form
of a roadmap for sustainability development is starting to take shape, progress
cannot be seen on the day-to-day transaction level. People will need to take a
step back and look at the industry with a holistic view in order to move forward.
A key challenge for companies is that traceability and visibility are still largely
tracked through manual processes. Currently, Epic Group uses an internal
system to track its dealings with its suppliers. This process still relies largely on
the manual operation of gathering and controlling a large number of documents
and then collating the information in spreadsheets and shared folders.
By using Serai, Epic Group can integrate and consolidate all its relationships and
data onto a single platform, saving a considerable amount of time in having to
manage and verify the information. It also meant the company did not have to
spend time and resources on developing its own automated system.
It also gives Epic Group the confidence that there is no hidden or lost
information. A tool that consolidates and centralises communications and moves
data to a single platform enormously helps collaboration, comments Daryanani.
By working with Serai, Epic Group no longer needs to send through a large
number of documents to its customers and can simply give access to the
platform to share the required information. Aside from reducing its workload,
Epic Group will be able to differentiate itself through the completeness and
timeliness of the information that it can provide to its customers.
Consumers want to understand how and where the products they
are acquiring are made. Global issues such as climate imbalance
and COVID-19 have accelerated this trend. Consumers and
retailers alike are now making efforts to evaluate the impact of
their purchasing on sustainability.
Dinesh Virwani
Joint CEO, Epic Group
Moving the needle - Threading a sustainable future for apparel
37
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Developing eective
strategies to achieve
transparency
Supply chain transparency is a cornerstone of the apparel industry’s efforts to
become more sustainable. It is therefore not surprising to see that the survey
has found that gaining full transparency throughout the end-to-end supply chain
is the single biggest issue that executives want to solve in the short to medium-
term. While there are certainly good intentions, actually transforming operations
and realising the strategy has proven to be a major challenge.
For the industry to move towards a sustainable future, companies need to adopt
a comprehensive, structured and systematic approach to change. As a starting
point, the following five considerations should be taken into account:
1. Internal alignment
Aligning a company’s internal vision, definition and direction on transparency
within the corporate strategy is the first step to achieving genuine transparency.
Gaining acceptance and cross-functional alignment of the company’s strategic
transparency goals, including a general approach and timeframe, is critical. This
will facilitate communication and collaboration with both internal and external
stakeholders.
It is important that companies align every relevant process, function and
relationship in the business towards the achievement of sustainable growth.
Business stakeholders across the entire organisation need to be involved in
setting enterprise-wide aligned transparency goals.
Moving the needle - Threading a sustainable future for apparel
38
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organisation of independent member firms affiliated with KPMG International Limited,
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2. Implementation framework
Once a company’s overall vision for transparency has been defined, a strategic
framework to implement transparency needs to be designed. Different
departments should be able to disseminate this framework easily, allowing for
a consistent approach. Before actual implementation, a detailed and practical
approach on how to achieve the desired goals is also key. For example, data
structures and formats need to be drawn up and minimum data requirements
set, the type of solutions needed should also be agreed on and potential
partnership or outsourcing requirements laid out.
With a clear implementation framework in place, action plans should be set and
then strictly followed by key stakeholders to ensure processes are aligned with
overall goals.
3. Build a fact-based supply chain
Companies should start by gathering information that will illustrate the origins
and network flows of all materials, highlight their supply chain trading partners
and how they work together. The fact base should also be able to ascertain
credentials for trading partners, whether farms or businesses, and show how
their facilities contribute to environmental and social issues that concern the
industry.
This information would form the basis of a detailed supply chain map. It should
be noted though that mapping is a continuous process that is never finished
as supply chain relationships constantly change over time. The process of
connecting with related parties can be highly impactful in building trust and
strengthening relationships across the supply chain, which in turn will facilitate
the willingness of stakeholders to share information.
Today, leading businesses are focused on how to make the
supply chain much more transparent, in order to understand
who is in their supply chain up to the raw material. That's where
every company needs to start. Supply chains in the future are
going to get a lot more streamlined, open and data driven, thanks
to technology. This data can then be instrumental in helping
businesses not only make more informed decisions, but more
sustainable decisions. Supply chain technology must support
the evolving needs of both risk mitigation and opportunity
development -- you have to be able to play both offense and
defence at the same time.
Lindsey Hermes
Head of Enterprise Solutions, Serai
Moving the needle - Threading a sustainable future for apparel
39
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4. Data collection and consolidation
The gap between strategic intent and achieving tangible transparency outcomes
is driven to a large extent by a lack of access to quality and consistent data.
The adoption of digital technologies can help capture the necessary material
flows and illustrate the extent of the network. This will provide the visibility and
traceability that is needed to create transparency.
Companies need to identify where and how data is collected – both in internal
systems and externally – and storage/sharing rules. This will clear the way for
data to be processed, consolidated and accessible by all participants operating
within the supply chain. To ensure the effective consolidation of information, it is
essential that data-sharing protocols are established and that this governance is
supported by technologies and tools.
5. Data analysis and risk management
Once data is consolidated, companies should have the information they need
to generate actionable insights. Clear protocols at this point will allow for the
transformation of information gathered into actionable business insights and
improved risk management. Companies can also utilise tools from both third-
party solution providers or in-house systems to incorporate the collected data
into risk management processes.
Executives have had transparency on their radar for a long time,
but there is still a big gap between strategic intent and achieving
tangible outcomes. Companies must become connected
organisations and align every functional process, related data
and systems, and relationship in the business towards the
achievement of sustainable growth. If stakeholders are not
aligned to enterprise-wide transparency goals, a wrong decision or
misguided action could undo all the goodwill that an organisation
has created.
Peter Liddell
KPMG Partner, Global Leader Operations Centre of Excellence
(Supply Chain, Procurement, Operations Excellence)
Moving the needle - Threading a sustainable future for apparel
40
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Strengthening capabilities
The findings of this report underline that apparel companies need to build their
capabilities in several key areas if they are to achieve their goals for improved
transparency in the supply chain. These are as follows:
Changed mindset and ways of working. Both brands and suppliers will need
to embrace the urgency of reaching full transparency in their supply chains.
This means transparency needs to shift from being a ‘nice-to-have’ concept to
making it a critical component that will ensure business survival. This change
needs to be led by the leaders of the business.
Aligned data standards. To put in place the necessary data collection
mechanisms, and to ensure the data collected is of an appropriate quality,
companies will have to work with supply chain partners to establish and
apply data consistency. An intermediary could be in charge of facilitating the
collection and exchange of data across the supply chain. It is also possible
that this is done by a consortium of stakeholders, regulators, government
agencies and solution providers.
Use of digital technologies. A basic level of technological capabilities will
be needed to collect and share information. At a minimum, companies will
need to replace manual processes with dedicated supply chain information
systems or platforms. They need to ensure these systems are capable of
sharing data with other parties in the supply chain.
Moving the needle - Threading a sustainable future for apparel
41
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Enhanced relationship management capabilities. In order to work with
all partners along their supply chains, companies will have to strengthen
their ability to build and manage relationships with government officials,
partners, industry bodies and related businesses such as transport providers.
Historically, large brands and retailers have had the power to initiate
change. To achieve an industry-wide shift towards transparency, hierarchical
relationships need to become more balanced.
Organisational capabilities. Companies need to build up talents who
understand transparency and reporting requirements against relevant
standards, certifications and technology platforms. Talent should also have
experience with emerging sustainability challenges such as living wage and
circular economy textiles. Upskilling across the industry will be an important
driver for change.
Achieving a sustainable future
Supply chain transparency has the potential to bring multiple benefits to
companies across the apparel industry. It can be a tool for identifying areas
where efficiency can be improved. It can be used to provide consumers
with the information about products that they want to know before making a
buying decision. It can be used to monitor compliance with existing and future
regulations.
This report finds that while there are certainly strong intentions in the industry to
become more transparent, the actual outcomes of initiatives are still falling short.
There appears to be a lack of urgency by many companies to deal with a range
of issues. Companies are not realising that this could ultimately impact their
competitive position.
Apparel companies that have already invested in improving transparency in their
supply chains are finding that there are clear first-mover advantages in doing so.
Consumers around the world are demanding more sustainable fashion and –
crucially – are willing to pay more for such products. As highlighted in this report,
there are myriad financial and organisational benefits to be gained by becoming
more sustainable.
If the fashion industry is to move forward, supply chains will need to become
more forward-looking, customer-driven and predictive. They should not only be
able to deal with the issues impacting the industry today, but also build resilience
to deal with tomorrow’s sustainability challenges.
Transparency initiatives also need to become more impactful by spanning the
entire length of the supply chain, rather than merely focusing on areas that a
company can directly control. Traditionally adversarial relations between retailers
and brands on the one side, and suppliers and manufacturers on the other, should
give way to a more collaborative and partnership-based approach. By joining
forces, the industry will be able to build the necessary capabilities to achieve a
sustainable future.
In a world
moving
towards
a low
carbon
economy,
achieving
visibility and traceability
throughout the supply
chain will be critical
to understanding the
carbon footprints
of apparel items.
Technology to capture
this data is a must
going forward. ESG
performance will be a
factor in a company’s
access to and cost of
capital.
Pat Woo
Global Co-Chair,
Sustainable Finance,
KPMG China
Moving the needle - Threading a sustainable future for apparel
42
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Moving the needle - Threading a sustainable future for apparel
43
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
About KPMG
KPMG China is based in 28 offices across 25 cities with around 12,000
partners and staff in Beijing, Changsha, Chengdu, Chongqing, Foshan, Fuzhou,
Guangzhou, Haikou, Hangzhou, Hefei, Jinan, Nanjing, Ningbo, Qingdao,
Shanghai, Shenyang, Shenzhen, Suzhou, Tianjin, Wuhan, Xiamen, Xi’an,
Zhengzhou, Hong Kong SAR and Macau SAR. Working collaboratively across
all these offices, KPMG China can deploy experienced professionals efficiently,
wherever our client is located.
KPMG is a global organisation of independent professional services firms
providing Audit, Tax and Advisory services. We operate in 146 countries and
territories and in FY20 had close to 227,000 people working in member firms
around the world. Each KPMG firm is a legally distinct and separate entity and
describes itself as such. KPMG International Limited is a private English company
limited by guarantee. KPMG International Limited and its related entities do not
provide services to clients.
In 1992, KPMG became the first international accounting network to be granted
a joint venture licence in mainland China. KPMG was also the first among the
Big Four in mainland China to convert from a joint venture to a special general
partnership, as of 1 August 2012. Additionally, the Hong Kong firm can trace
its origins to 1945. This early commitment to this market, together with an
unwavering focus on quality, has been the foundation for accumulated industry
experience, and is reflected in KPMG’s appointment for multi-disciplinary
services (including audit, tax and advisory) by some of China’s most prestigious
companies.
Anson Bailey
Partner, Head of Consumer &
Retail, ASPAC
KPMG China
+852 2978 8969
James O’Callaghan
Partner, Head of Technology
Enablement and Technology Consulting
KPMG China
+852 2143 8866
Peter Liddell
Partner, Global Operations Centre
of Excellence Leader (Supply Chain,
Procurement, Operations Excellence)
KPMG Australia
+61 408 141 037
Jessie Qian
Partner, Head of
Consumer & Retail
KPMG China
+86 21 2212 2580
Pat Woo
Partner, Global Co-Chair,
Sustainable Finance,
KPMG China
+852 3927 5674
Willi Sun
Partner, Strategy Consulting,
Consumer & Retail
KPMG China
+86 21 2212 3740
Alice Yip
Partner, Head of Consumer and
Industrial Markets, Hong Kong
KPMG China
+852 2978 8152
Fergal Power
Partner, Advisory
KPMG China
+852 2140 2844
Richard Lin
Partner, Supply Chain
KPMG China
+852 3927 5909
Wei Lin
Partner, Head of
Environmental, Social
and Governance
KPMG China
+86 21 2212 3508
Irene Chu
Partner, Head of
New Economy & Life
Sciences, Hong Kong
KPMG China
+852 2978 8151
Alice Leung
Partner, Tax
KPMG China
+852 2143 8711
Moving the needle - Threading a sustainable future for apparel
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© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
About Serai
Serai is an online B2B platform with a mission to simplify global trade.
Today, over 16,000 buyers and suppliers across 110 countries are on the Serai
platform, leveraging the power of our secure solutions to find and trade with new
partners, and learn more about their existing network.
Serai’s supply chain solutions empower brands and manufacturers to make data-
driven risk management decisions while promoting transparency and trust.
Learn more at www.seraitrade.com
Vivek Ramachandran
Chief Executive Officer
Sandy Lau
Chief Growth Officer
Lindsey Hermes
Head of Enterprise Solutions
Katrina Duck
Business Development Lead
Wei Lin
Partner, Head of
Environmental, Social
and Governance
KPMG China
+86 21 2212 3508
Irene Chu
Partner, Head of
New Economy & Life
Sciences, Hong Kong
KPMG China
+852 2978 8151
Alice Leung
Partner, Tax
KPMG China
+852 2143 8711
Jim Brodzik
Business Development Lead
North America
Moving the needle - Threading a sustainable future for apparel
45
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
Acknowledgements
Anderson Lee
Business Director, HK Non-Woven
Director, SAC APAC
Anne-Laure Descours
Chief Sourcing Officer, PUMA
Anouschka Jansen
Sustainability Solutions Director, QIMA
Bertrand Thevenau
Group Chief Executive Officer, Tropic Knits, CIEL Textile
Chairman of CT Sustainability Committee
Christophe Roussel
EVP, Global Sourcing, Gap Inc.
Edgar Tung
COO, Esquel Group
Edwin Keh
Chief Executive Officer, The Hong Kong Research Institute
of Textiles and Apparel
Gilles Fries
Group Advisor, Epic Group
KPMG co-authors:Anson Bailey, James O’Callaghan, Tina Chen and Natalie Yip
Publications team:Nina Mehra, Victoria Tam and Philip Wiggenraad
Designer:Pui Lam Chan
Glen Seto
Chief Technology Officer, Epic Group
Hirdi Johal
Senior Financial Director, Adidas
Jennifer Tam
Director, Chicks
Michel Mayer
Consultant, CDL, CIEL Textile
Pallak Seth
Vice Chairman, PDS Multinational Group
Quentin Thorel
Group Head of Sustainability, CIEL Textile
Roger Lee
Chief Executive Officer, TAL Apparel
Sanjaya Jayasuriya
Senior Program Manager, Epic Group
Stanley Szeto
Executive Chairman, Lever Style
We wish to thank the following contributors for their valuable insights that made this report possible:
Moving the needle - Threading a sustainable future for apparel
46
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global
organisation of independent member firms affiliated with KPMG International Limited,
a private English company limited by guarantee. All rights reserved.
© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global organisation of independent member firms affiliated with KPMG International Limited, a private
English company limited by guarantee. All rights reserved.
kpmg.com/cn/socialmedia
The information contained herein is of a general nature and is not intended to address the circumstances of any particular individual or entity. Although we endeavour to provide accurate and
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© 2021 KPMG, a Hong Kong partnership and a member firm of the KPMG global organisation of independent member firms affiliated with KPMG International Limited, a private English
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The KPMG name and logo are trademarks used under license by the independent member firms of the KPMG global organisation.
Publication number: HK-CM21-0002
Publication date: November 2021
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